Tank Linings Selangor, Malaysia, Kuala Lumpur (KL), Shah Alam, Singapore, China, Vietnam

BRUSHABLE HIGH PERFORMANCE ABRASION RESISTANT COATING epigen XD008BR

A ceramic filled, high performance, solvent free coating to combat abrasive conditions in a broad range of applications, the XD008BR is designed to meet high standards of high temperature and chemical resistance providing additional benefits in superior adhesive strength, chemical resistance, and mechanical properties.
 
The polymer composite comprises fine grading of sintered ceramic of extreme hardness and resistance to abrasion for the treatment of steel, concrete and brick in applications where temperatures may routinely approach 130 Celsius and have short term excursions to 160 Celsius, or if the substrate requires protection from hot chemicals.
 
Highly reactive cross linking density affords XD008BR the ability to resist a range of organic solvents.
 
The surface finish may be applied as a thin film up to 2mm. It is acceptable to apply high builds in most situations to maximize life but thinner applications require review for void formation that could lead through to the substrate.
 

TYPICAL APPLICATIONS

  • Exhaust Stacks                       
  • Tanks & Vessels
  • Flanges                                   
  • Bearing Faces
  • Pumps & Impellors                  
  • Ducting Systems
  • Scrubbers                               
  • Steelwork CoatingPipelines & Valves
  • Agitators and Fans


FEATURES
  • Highly corrosion resistant polymer system
  • Free of all solvents - zero VOC
  • Engineered for high mechanical strength
  • Resistant to organic solvents HDT 120 Celsius - Practical service to 160 Celsius
  • Outstanding resistance to chemicals & acids
  • Excellent resistance to sliding abrasion
  • Suitable as an adhesive for Ceramic Tiles
  • Tough polymer with high adhesive strength
  • Engineered for high mechanical strength

PROFILE
Ratio by weight                                     2 parts “A” to 1 part “B”
Pot Life minutes @ 20oC                    30
Mixed consistency @ 24oC                 Thick Liquid Specific gravity when mixed     1.8
Coverage, /m2 @ 2mm                         3.6kg
Tack free time @ 24oC                         180 minutes


 TYPICAL CURED PROPERTIES

Compressive strength ASTM D695, Mpa 90
Tensile strength ASTM D638, Mpa 24
Flexural strength ASTM D790, Mpa 26
Hardness, Shore D 90
Elongation ASTM D638, % 0.8
Thermal conductivity ASTM C177, Kcal/m.hroC 0.6
Maximum exposure temperature, o C 160*
Heat deflection temperature ASTM D648, o C 125
Thin Film Gel @ 2mm, Minutes 120
Thin Film Set @ 2mm, Minutes 240
Ambient cure time to Service @ 2mm, Hours 36
 
* Thermal degradation temperature. This does not necessarily represent the ultimate maximum permissable temperature.This information is supplied as an indicative reference only. Caution should be used where direct comparisons are to be made.


SURFACE PREPARATION

Methods for substrate preparation may include chemical means such as washing & etching, or traditional abrasive blasting techniques .
Caution should be maintained in selecting a technique that provides satisfactory anchor for the lining.
Specialist advice is available from Peerless Industrial Systems to ensure the correct preparation procedure is employed for specific applications

APPLICATION

Mixing of product should be carried out using slow speed mixers or spatulas, and completed by adding to the component “A”, the component “B”. Ensure the mix is homogeneous and free from lumps.
Application can be carried out by applying mixed com- pound directly to the desired area or component with brush, squeegee, or by tools such as paint scrapers, putty knives or flat steel trowels, the latter mainly for large horizontal areas. Application can be carried out with relative ease whether in either vertical or horizontal con- figurations.
 Note : Re-application or second coat application over cured Epigen XD008BR should only be carried out after abrading back the existing application.
 

POSTCURE
Epigen XD008BR is formulated to have rapid achievement of toughness and chemical resistance without applied post cure. Under harsh first service shock conditions or in other arduous instances, immediate need for maximum properties may be required to acheive full cross linking density and maximum performance.
Applied product should be allowed to “gel” or become “tack free” before applying heat cure. This will take several hours at 25°C.
 
Heat curing can be carried out by:

  1. Post gel at 50°C for 6 - 8 hours using heat lamps, etc.
  2. Followed by post cure for 6 - 8 hours at 120°C. Excessive heat should be avoided during the gel stage to protect against sag and curtaining. Tests have shown that, at an air temperature of 50°C and DFT of 1000 micron, this product will gel satisfactorily without sagging.
EVERY EFFORT SHOULD BE MADE TO PROTECT AGAINST CARBAMATE FORMATION DURING APPLICATION IF RECOATING. CONSULT WITH THE MANUFACTURER FOR MORE DETAILS.
 
CHEMICAL RESISTANCE
Tested at 21oC. Samples cured for 10 days at 25oC. Curing at elevated temperatures will improve chemical resistance.
 
1 = Continuous or long term immersion
2 = Short term immersion
3 = Splash and spills
4 = Avoid contact

Acetic Acid, 10 % 2 Acetone 2
Acetic Acid, Glacial 2 Ammonium Chloride 1
Hydrochloric Acid, 5 % 1 Beer 1
Hydrochloric Acid, 10 % 1 Dichloromethane 3
Hydrochloric Acid, conc 1 Diesel Fuel 1
Nitric Acid, 5 % 2 Isopropyl Alcohol 1
Nitric Acid, 10 % 2 Kerosene 1
Phosphoric Acid, 5 % 1 Petrol 1
Phosphoric Acid, 20 % 1 Salt Water 1
Sulfuric Acid, 5 % 1 Sewage 1
Sulfuric Acid, 20 % 2 Skydrol 1
Ammonium Hydroxide, 5 % 1 Sodium Cyanide 1
Ammonium Hydroxide, 20 % 1 Sodium Hypochlorite 1
Potassium Hydroxide, 5 % 1 Toluene 3
Potassium Hydroxide, 20 % 1 Trichloroethane 1
Sodium Hydroxide, 5 % 1 Wine 1
Sodium Hydroxide, 20 % 1 Xylene 2
 
CURE
Variations in cure may arise due to the amount of material being applied, the thickness of material being applied, the surface temperature, and the product temperature. The cure may be increased by heating product or by leaving mixed material stand for 15 minutes before use. The cure may be decreased by cooling the product before mixing.
 



BRUSHABLE ABRASION RESISTANT COMPOSITE epigen 806BR

A two component, brushable compound containing fine ceramic particles to combat abrasive conditions in a broad range of applications. The epoxy resin base provides additional benefits in the form of superior adhesive strength, high corrosive resistance and excellent mechanical properties and adhering strongly to suitably treated metal, concrete and other substances.
 
The polymer composite comprises graded sintered ceramic of extreme hardness and abrasion resistance. The polymer binder cures to form an infusible material possessing excellent wear resistance.
 
806BR passes the requirements for use in Potable Water Applications when assessed to the AS/NZS 4020. A copy of the full report is available for review.
 
The surface finish should be laid a minimum 0.5mm thick. It is aceptable to apply high builds in most situations since the thicker the application the longer the life.

TYPICAL APPLICATIONS
  • Agitator Shafts              
  • Chutes & Bins
  • Slurry Lines                    
  • Pipe Elbows
  • Spiral Classifiers            
  • Valves

INDUSTRY TYPES IN USE
  • Iron Ore,              
  • Coal Mining,         
  • Diamond,
  • Copper,                       
  • Nickel,                 
  • Gold,
  • Manganese,   
  • Dredging,       
  • Power Generation
  • Quarrying,            
  • WWTP,                        
  • Engineering,

FEATURES
  • Excellent resistance to sliding abrasion
  • Suitable for use in Potable Water applications
  • Tough polymer with high adhesive strength
  • Long pot life for ease of use
  • Free of all solvents - zero VOC
  • Engineered for high mechanical strength
  • Cures under cold adverse conditions
  • Easy to apply using brush or trowel
  • Recoatable with minimal preparation


PROFILE
Colour                                                  Dark Grey
Ratio by weight                                   1 “A” to 1 “B”
                                                            1 kg Component “A”
                                                            1 kg Component “B”
Pot Life minutes @ 20oC                    35
Mixed consistency @ 20oC                Thick Liquid
Specific gravity when mixed                1.8
Coverage, /m2  @ 10mm                     18.0kg

TYPICAL CURED PROPERTIES

Compressive strength ASTM D695, Mpa                     >70
Tensile strength ASTM D638, Mpa                                29
Flexural strength ASTM D790, Mpa                              3
Hardness, Shore D >89
Elongation ASTM D638, % 0.8
Tensile Adhesion ASTM 4541, MPa >12
Thermal conductivity ASTM C177, Kcal/m.hro C 0.6
Coeff of Therm Exp ASTM C531, 10-5/o C 2
Maximum exposure temperature, o C 125
Heat deflection temperature ASTM D648, o C 80
Thin Film Gel @ 1mm, Minutes 180
Thin Film Set @ 1mm, Minutes 240
Ultimate cure time to Service @ 1mm, Hours 72
 
 
This information is supplied as an indicative reference only. Caution should be used where direct comparisons are to be made.

SURFACE PREPARATION

In line with all cases where good adhesion is expected, the substrate should be reasonably clean and free from loose particles. Methods for substrate preparation include abrasive blasting, etching, grinding or scarifying. The technique best suited depends on the substrate, the service conditions, and practical considerations.Specialist advice is available from Peerless Industrial Systems to ensure the correct preparation procedure is employed for specific applications.

APPLICATION

Mixing of product should be carried out using slow speed mixers or spatulas, and completed by adding to the component “A”, the component “B”. Ensure the mix is homogeneous and free from lumps.
Application can be carried out by applying mixed compound directly to the desired area or component with brush, squeegee, or by tools such as paint scrapers, putty knives or flat steel trowels, the latter mainly for large horizontal areas. Application can be carried out with relative ease whether in either vertical or horizontal con- figurations.
806BR may be sprayed. Practical trials and work show HVLP equipment is suitable provided 10 to 20% Epigen Diluent is added to reduce viscosity.
 
CHEMICAL RESISTANCE
Tested at 21oC. Samples cured for 10 days at 25oC. Curing at elevated temperatures will improve chemical resistance.
 
1 = Continuous or long term immersion
2 = Short term immersion
3 = Splash and spills
4 = Avoid contact

Acetic Acid, 10 % 2 Acetone 2
Acetic Acid, Glacial 2 Ammonium Chloride 1
Hydrochloric Acid, 5 % 1 Beer 1
Hydrochloric Acid, 10 % 1 Dichloromethane 3
Hydrochloric Acid, conc 2 Diesel Fuel 1
Nitric Acid, 5 % 2 Isopropyl Alcohol 1
Nitric Acid, 10 % 3 Kerosene 1
Phosphoric Acid, 5 % 1 Petrol 1
Phosphoric Acid, 20 % 2 Salt Water 1
Sulfuric Acid, 5 % 2 Sewage 1
Sulfuric Acid, 20 % 2 Skydrol 1
Ammonium Hydroxide, 5 % 1 Sodium Cyanide 1
Ammonium Hydroxide, 20 % 1 Sodium Hypochlorite 2
Potassium Hydroxide, 5 % 1 Toluene 2
Potassium Hydroxide, 20 % 1 Trichloroethane 2
Sodium Hydroxide, 5 % 1 Wine 1
Sodium Hydroxide, 20 % 1 Xylene 1

CURE
Variations in cure may arise due to the amount of material being applied, the thickness of material being applied, the surface temperature, and the product temperature. The cure may be increased by heating product or by leaving mixed material stand for 15 minutes before use. The cure may be decreased by cooling the product before mixing.

ULTRA HIGH BUILD EPOXY epigen 1311 ULTRA


ULTRA is a unique solventless epoxy high build protective coating designed to provide builds as high as 20mm in one application, to combat corrosive conditions in sewers, tanks, wet wells, and protect structures like wharfs, offshore assets or ships. It cures at ambient temperatures to form a tough, semi-flexible coating possessing good chemical resistance and U.V. stability, adhering strongly to suitably prepared metal and concrete surfaces
 
Suitable for use in the water industry in Brine, Potable Water or Hydrogen Sulfide rich WWTP, ULTRA is the latest technology in high performance epoxy polymer lining that can be applied by conventional airless spray. Designed to meet high standards of resistance to sea water, mineral acids and alkalis, hydrocarbons, oil and fuel, and is suitable in applications where fine particulate matter may be present.
 
1311 ULTRA is primarily a barrier coating or lining for the treatment of steel, concrete or brick.

TYPICAL APPLICATIONS
  • Waste Water Plants                 
  • Sewers & Manholes
  • Pipelines & Valves                   
  • Ducting Systems
  • Cooling Towers                        
  • Process Tanks & Vessels
  • Seawater Cooling Systems        
  • Risers and Piers
  • Wharf Decks and Piles             
  • Splash Zone
  • Ballast Tanks

FEATURES
  • Highly erosion resistant filler within polymer system
  • Application DFT from 0.5 to 20 mm in the one coat
  • Free of all solvents - zero VOC
  • Engineered for high mechanical strength
  • Resistant to organic solvents
  • Versatility in application
  • Suitable for heavily corroded steel
  • Excellent over extremely rough concrete without sag
  • Outstanding resistance to acid & alkali
  • Tolerant of application underwater and cure
  • Potable Water Approved

PROFILE

Ratio by weight                                    2 parts “A” to 1 part “B”
Pot Life minutes @ 24oC                     45
Mixed consistency @ 24oC                 Flowable Liquid under shear
Specific gravity when mixed              1.4
Kg/mfor 5000 micron                       7
Tack free time @ 24oC                        120 minutes
 

TYPICAL CURED PROPERTIES

Compressive  strength  ASTM D695, Mpa                    >110
Tensile  strength ASTM D638, Mpa                              >25
Flexural strength ASTM D790, Mpa                             >50
Tensile Adhesion ASTM 4541, MPa                             >12
Hardness, Shore D                                                          80
Dielectric constant ASTM  D150 (150KHz)                  3.1
Coeff of Therm Exp ASTM C531, 10-5/o C                     3.0
Maximum exposure temperature, o C                              120
Heat deflection temperature ASTM D648,  o C               70
Thin Film Gel , (min recoat time) Minutes                      90
Maximum recoat time, Hours                                          48
Ultimate cure time to Service , Hours                              120

This information is supplied as an indicative reference only. Caution should be used where direct comparisons are to be made.

SURFACE PREPARATION

Methods for substrate preparation may include abrasive blasting, high pressure water blasting, chemical means such as etching or pickling, or hand tool methods.Every effort should be maintained in selecting a technique that provides satisfactory adhesion for the lining in the given service.Specialist advice is available to ensure correct preparation procedure is employed for specific applications.

APPLICATION
Mixing of product should be carried out using slow speed mixers and completed by adding to the part “A”, the part “B”. Ensure the mix is homogenous and free from lumps. Avoid air entrainment.
Epigen 1311 ULTRA can be applied either by airless spray, brush or trowel. Since it does not contain solvents, application by spray allows the application of high film thicknesses in single coats, and ensures minimal issues with solvent entrapment or shrinkage.
Epigen 1311 ULTRA is of higher viscosity than conventional solvent containing coatings and application may require more specialised practices but is generally compensated for by the speed of application and need to apply fewer coats.
Epigen 1311 ULTRA provides functional performance as a coating or lining . It may not provide aesthetic properties such as high gloss or colour retention.

AIRLESS SPRAY
Recommended:
Ratio Pump = Airless 70:1
Lines (internal) to whip = 1/2” lines Whip = 3/8”
Tip Size = 525 but field work often uses 30 to 35 thou Vertical Hopper Feed or direct leg feed, no horizontal lines No inline filters
Lower inlet maximum (>1 1/4” heavy duty return spring) Line Pressure (>6500 psi)

 CHEMICAL RESISTANCE
Tested at 21oC. Samples cured for 10 days at 25oC. Curing at elevated temperatures will improve chemical resistance.
 
1 = Continuous or long term immersion
2 = Short term immersion
3 = Splash and spills
4 = Avoid contact

Acetic Acid, 10 % 1 Acetone 2
Acetic Acid, Glacial 2 Ammonium Chloride 1
Hydrochloric Acid, 5 % 1 Beer 1
Hydrochloric Acid, 10 % 1 Dichloromethane 2
Hydrochloric Acid, conc 1 Diesel Fuel 1
Nitric Acid, 5 % 1 Isopropyl Alcohol 1
Nitric Acid, 10 % 1 Kerosene 1
Phosphoric Acid, 5 % 1 Petrol 1
Phosphoric Acid, 20 % 1 Salt Water 1
Sulfuric Acid, 5 % 1 Sewage 1
Sulfuric Acid, 20 % 1 Skydrol 1
Ammonium Hydroxide, 5 % 1 Sodium Cyanide 1
Ammonium Hydroxide, 20 % 1 Sodium Hypochlorite 1
Potassium Hydroxide, 5 % 1 Toluene 1
Potassium Hydroxide, 20 % 1 Trichloroethane 2
Sodium Hydroxide, 5 % 1 Wine 1
Sodium Hydroxide, 20 % 1 Xylene 1
 
CURE
Variations in cure may arise due to the amount of material being applied, the thickness of material being applied, the surface temperature, and the product temperature. The cure may be increased by heating product or by leaving mixed material stand for 15 minutes before use. The cure may be decreased by cooling the product before mixing.



 
 
 
 





HIGH BUILD EPOXY COATING epigen 1311FL

A solventless, glass flake filled high build protective coating, designed to combat corrosive conditions on pumps, valves, structural members and fluid transfer systems. It cures at ambient temperatures to form a tough, semi-flexible coating possessing good chemical resistance and U.V. stability, adhering strongly to suitably prepared metal, wood and concrete surfaces
 
For use for general chemical resistance, especially in the water industry for Hydrogen Sulfide rich WWTP, & Potable Water applications. This high performance epoxy polymer lining is designed to meet high standards of resistant to sea water, mineral acids and alkalis, hydrocarbons, oil and fuel, and is suitable in applications where fine particulate matter may be present.
 
1311FL is primarily a barrier coating and lining.
 
TYPICAL APPLICATIONS
  • Pumps and Valves                   
  • Waste Water Plants
  • Drinking Water Systems         
  • Pipelines & Fittings
  • Ducting Systems                    
  • Cooling Towers
  • Seawater Cooling Systems           
  • Process Tanks

FEATURES
  • Highly erosion resistant filler within polymer system
  • Application DFT up to 1000 micron in the one coat
  • Free of all solvents - zero VOC
  • Outstanding adhesion to wet or oily surfaces
  • Engineered for high mechanical strength
  • Resistant to organic solvents
  • Versatility in application - can be used with GF
  • Outstanding resistance to acid & alkali

PROFILE

Ratio by weight                                    2 parts “A” to 1 part “B”
Pot Life minutes @ 24oC                     60
Mixed consistency @ 24oC                 Flowable Liquid Specific gravity when mixed 1.4
Kg/mfor 500 micron                          0.7
Tack free time @ 24oC                         180 minutes


TYPICAL CURED PROPERTIES

Compressive  strength  ASTM D695, Mpa                    >110
Tensile  strength ASTM D638, Mpa                              >25
Flexural strength ASTM D790, Mpa                             >50
Tensile Adhesion ASTM 4541, MPa                             >12
Hardness, Shore D                                                       84
Dielectric Breakdown Voltage ASTM D149 (Kv)           31
Dielectric constant ASTM  D150 (150KHz)                  3.1
Coeff of Therm Exp ASTM C531, 10-5/o C                  3.0
Maximum exposure temperature, o C                          120
Heat deflection temperature ASTM D648, o C             70
Thin Film Gel , (min recoat time) Minutes                    90
Maximum recoat time, Hours                                       48
Ultimate cure time to Service , Hours                          120

 
This information is supplied as an indicative reference only. Caution should be used where direct comparisons are to be made.

SURFACE PREPARATION
Methods for substrate preparation may include abrasive blasting, high pressure water blasting, chemical means such as etching or pickling, or hand tool methods.Every effort should be maintained in selecting a technique that provides satisfactory adhesion for the lining in the given service.Specialist advice is available to ensure correct preparation procedure is employed for specific applications.

APPLICATION
Mixing of product should be carried out using slow speed mixers and completed by adding to the part “A”, the part “B”. Ensure the mix is homogenous and free from lumps. Avoid air entrainment.
Epigen 1311FL can be applied either by airless spray, brush or roller. Since it does not contain solvents, application by spray allows the application of high film thicknesses in single coats, and ensures minimal issues with solvent entrapment or shrinkage.
Epigen 1311FL is of higher viscosity than conventional solvent containing coatings and application may require more specialised practices but is generally compensated for by the speed of application and need to apply fewer coats.
Epigen 1311FL provides functional performance as a coating or lining . It may not provide asthetic properties such as high gloss or colour retention.

CHEMICAL RESISTANCE
Tested at 21oC. Samples cured for 10 days at 25oC. Curing at elevated temperatures will improve chemical resistance.
 
1 = Continuous or long term immersion
2 = Short term immersion
3 = Splash and spills
4 = Avoid contact

Acetic Acid, 10 % 1 Acetone 2
Acetic Acid, Glacial 2 Ammonium Chloride 1
Hydrochloric Acid, 5 % 1 Beer 1
Hydrochloric Acid, 10 % 1 Dichloromethane 2
Hydrochloric Acid, conc 1 Diesel Fuel 1
Nitric Acid, 5 % 1 Isopropyl Alcohol 1
Nitric Acid, 10 % 1 Kerosene 1
Phosphoric Acid, 5 % 1 Petrol 1
Phosphoric Acid, 20 % 1 Salt Water 1
Sulfuric Acid, 5 % 1 Sewage 1
Sulfuric Acid, 20 % 1 Skydrol 1
Ammonium Hydroxide, 5 % 1 Sodium Cyanide 1
Ammonium Hydroxide, 20 % 1 Sodium Hypochlorite 1
Potassium Hydroxide, 5 % 1 Toluene 1
Potassium Hydroxide, 20 % 1 Trichloroethane 2
Sodium Hydroxide, 5 % 1 Wine 1
Sodium Hydroxide, 20 % 1 Xylene 1

CURE
Variations in cure may arise due to the amount of material being applied, the thickness of material being applied, the surface temperature, and the product temperature. The cure may be increased by heating product or by leaving mixed material stand for 15 minutes before use. The cure may be decreased by cooling the product before mixing.


HEAT RESISTANT ULTRA HB epigen XD005ULTRA

Epigen XD005ULTRA brings together all the real high performance, solventless, properties derived from the EPIGEN XD005 technology , with the practical ease of real Ultra High Build outcomes. Already meeting the highest standards of elevated temperature service, chemical resistance and corrosion protection, the Ultra allows builds of up to 20mm in one application to thorough line badly corrosded assets, and ensure enough lining can be applied in a very short time to cover and protect.

 
XD005ULTRA is a barrier coating or lining suited to treatment of steel, concrete and brick in applications where temperatures may exceed 150 Celsius or the substrate requires protection from hot chemicals.
 
The high cross linking density gives XD005ULTRA the ability to resist a range of organic solvents including ketones and chlorinated aromatics . Also highly favoured where the lining is required to protect against hot highly corrosive acids.

TYPICAL APPLICATIONS            
  • Heat Exchangers               
  • Scrubbers
  •  Exhaust Stacks
  • Process Vessels                 
  • Tanks
  • Ducting Systems

FEATURES
  • Can be applied over rough concrete, brick or steel
  • Highly erosion resistant polymer system
  • Application DFT from 0.5 to 20 mm in the one coat
  • Free of all solvents - zero VOC
  • Engineered for high mechanical strength
  • Resistant to organic solvents, acid and alkali
  • Versatility in application 
  • HDT 150 Celsius - Practical service beyond 200 Celsius


PROFILE
Ratio by weight                                    5 parts “A” to 1 part “B”
Pot Life minutes @ 24oC                     45
Mixed consistency @ 24oC                 Flowable Liquid
Specific gravity when mixed                1.5
Kg/mfor 500 micron                         0.75
Tack free time @ 24oC                        120 minutes
 
TYPICAL CURED PROPERTIES
Compressive  strength  ASTM D695, Mpa                    >110
Tensile  strength ASTM D638, Mpa                               >30
Flexural strength ASTM D790, Mpa                              >50
Hardness, Shore D                                                       90
Dielectric constant ASTM  D150 (150KHz)                  3.0
Maximum exposure temperature, o C                          240*
Heat deflection temperature ASTM D648,  o C            150
Coeff of Lin Thermal Exp / o C (10-6 m/m K)               22
 
* Thermal degradation temperature. This does not necessarily represent the ultimate maximum permissable temperature.
Flue Gas Desulfurization Systems ASTM D5499 - 94 : Passes, No cracking, checking, flaking or other surface disturbances observed
Acid Resistance of Polymer Lining ASTM D6137 - 97 : Passes, No cracking, flaking observed. Colour change to approx 50 micron
This information is supplied as an indicative reference only. Caution should be used where direct comparisons are to be made.

SURFACE PREPARATION
Methods for substrate preparation may include chemical means such as etching, abrasive blasting techniques. A method that provides satisfactory anchor is required.Specialist advice is available from Peerless Industrial Systems to ensure the correct preparation procedure is employed for specific applications.


APPLICATION

Mixing of product should be carried out using slow speed mixers and completed by adding to the part “A”, the part “B”. Ensure the mix is homogenous and free from lumps. Avoid air entrainment.
Epigen XD005ULTRA can be applied either by airless spray, brush or trowel. Since it does not contain solvents, application by spray allows the application of high film thicknesses in single coats, and ensures minimal issues with solvent entrapment or shrinkage.
Epigen XD005ULTRA is of higher viscosity than conventional solvent containing coatings and application may require more specialised practices but is generally compensated for by the speed of application.
Epigen XD005ULTRA provides functional performance as a coating or lining . It may not provide aesthetic properties such as high gloss or colour retention.
Note : Re-application or second coat application over cured XD-005ULTRA should only be carried out after abrading back the existing application.
 
AIRLESS SPRAY
Recommended:
Ratio Pump = in the range 70:1 Lines (internal) to whip = 1/2” lines Whip = 3/8”
Tip Size = 525 but field work often uses 30 to 35 thou Hopper Feed or direct leg, Remove inline filters Ideally 2” inlet
Pressure (manufacturers recommended)

POSTCURE
To acheive full cross linking density and maximum performance, applied product should be allowed to become “tack free” before applying heat cure.
 
Heat curing may be carried out by:

  1. Post gel at 50°C for 6 - 8 hours.
  2. Followed by post cure for 6 - 8 hours at 120°C. Step (b) can be carried out by insitu curing. Excessive heat should be avoided during the gel stage to protect against sag and curtaining. Tests have shown that at an air temperature of 50°C and DFT of 15mm, this product will gel satisfactorily without sagging. 
Protection should be taken against air encapsulation in final product, and carbamate formation. Consult with the manufacturer for more information.

CHEMICAL RESISTANCE
Tested at 21oC. Samples cured for 10 days at 25oC. Curing at elevated temperatures will improve chemical resistance.
 
1 = Continuous or long term immersion
2 = Short term immersion
3 = Splash and spills
4 = Avoid contact
    
              Acetic Acid, 10 %                     2      Acetone                             1
Acetic Acid, Glacial 2 Ammonium Chloride 1
Hydrochloric Acid, 5% 1 Beer 1
Hydrochloric Acid, 10% 1 Dichloromethane 2
Hydrochloric Acid, conc 1 Diesel Fuel 1
Nitric Acid, 5% 2 Isopropyl Alcohol 1
Nitric Acid, 10% 2 Kerosene 1
Phosphoric Acid, 5% 1 Petrol 1
Phosphoric Acid, 20% 1 Salt Water 1
Sulfuric Acid, 5 % 1 Sewage 1
Sulfuric Acid, 20 % 1 Skydrol 1
Ammonium Hydroxide, 5 % 1 Sodium Cyanide 1
Ammonium Hydroxide, 20% 1 Sodium Hypochlorite 1
Potassium Hydroxide, 5% 1 Toluene 2
Potassium Hydroxide, 20% 1 Trichloroethane 1
Sodium Hydroxide, 5% 1 Wine 1
Sodium Hydroxide, 20% 1 Xylene 1

CURE
Variations in cure may arise due to the amount of material being applied, the thickness of material being applied, the surface temperature, and the product temperature. The cure may be increased by heating product or by leaving mixed material stand for 15 minutes before use. The cure may be decreased by cooling the product before mixing.






HEAT RESISTANT FLAKE LINING epigen XD005FL

Based on the high performance, solventless, EPIGEN XD005, this polymer lining incorporates glass flake for increased resistance to transmission of vapour. Already meeting the highest standards of elevated temperature service, chemical resistance and corrosion protection, the glass flake improves abrasion resistance and offers addition service properties where unique requirements exist.

 XD005FL is primarily a barrier coating or lining  suited to treatment of steel, concrete and brick in applications where temperatures may exceed 150 Celsius or the substrate requires protection from hot chemicals.
 Extremely high cross linking density gives XD005FL the ability to resist a range of organic solvents including ketones and chlorinated aromatics . Also highly favoured where the lining is required to protect against hot highly corrosive acids.
TYPICAL APPLICATIONS

  • ​​Ducting Systema
  • Exhaust Stacks
  • Heat Exchangers
  • Scrubbers
  • Pipelines
  • Valves & Pumps

          FEATURES
  • Glass Flake inclusion
           - improved resistance to vapour permeation
           -improved abrasion resistance Highly erosion resistant polymer system
  • Application DFT up to 2000 micron in the one coat
  • Free of all solvents - zero VOC
  • Engineered for high mechanical strength
  • Resistant to organic solvents, acid and alkali
  • Versatility in application - can be used with GF HDT 150 Celsius - Practical service beyond 200 Celsius Can be blended with aggregate for trowel to 15mm

PROFILE

Ratio by weight                                    5 parts “A” to 1 part “B”
Pot Life minutes @ 24oC                     60
Mixed consistency @ 24oC                 Flowable Liquid Specific gravity when mixed 1.5
Kg/m2   for 500 micron                          0.75
Tack free time @ 24oC                         200 minutes

 

TYPICAL CURED PROPERTIES

Compressive strength ASTM D695, Mpa                       >110
Tensile strength ASTM D638, Mpa                                   >30
Flexural strength ASTM D790, Mpa                                  >50
Hardness, Shore D                                                              90
Dielectric constant ASTM D150 (150KHz)                      3.0
Maximum exposure temperature, o C                               240*
Heat deflection temperature ASTM D648,  o C                 150
Coeff of Lin Thermal Exp / C (10-6 m/m K)                       22
 
* Thermal degradation temperature. This does not necessarily represent the ultimate maximum permissable temperature.
Flue Gas Desulfurization Systems ASTM D5499 - 94 : Passes, No cracking, checking, flaking or other surface disturbances observed
Acid Resistance of Polymer Lining ASTM D6137 - 97 : Passes, No cracking, flaking observed. Colour change to approx 50 micron
This information is supplied as an indicative reference only. Caution should be used where direct comparisons are to be made.

 

          SURFACE PREPARATION


Methods for substrate preparation may include chemical means such as etching, abrasive blasting techniques. A method that provides satisfactory anchor is required.
Specialist advice is available from Peerless Industrial Systems to ensure the correct preparation procedure is employed for specific applications.

 

          APPLICATION

Mixing of product should be carried out using slow speed mixers and completed by adding to the part “A”, the part “B”. Ensure the mix is homogenus and free from lumps. Avoid air entrainment.
XD005FL can be applied either by airless spray, brush or roller. Since it does not contain solvents, application by spray allows the application of high film thickness in single process, and ensures that all material purchased actually contributes to the final DFT. XD005FL is of higher viscosity than conventional solvent containing coatings and application may require more specialised practices but is generally compensated for by the speed of application.
XD005FL is a functional, industrial finish and is not developed for asthetic properties such as high gloss and colour, appearance is not particularly important.
Note : Re-application or second coat application over cured XD-005 should only be carried out after abrading back the existing  application.

 
MORTAR PREPARATION
On concrete and brick surfaces, XD005FL mixed with aggregate can achieve over 10mm thick protection.
Extensive work has resulted in the recommendation of dried silica sand in the range 0.6mm - 1.2mm. This is also referred to as 16/30 mesh size.
To make the application, prime the surface with a very thin coat of XD005FL and then proceed to apply a mortar based on 1 part XD005FL to 2 parts silica sand.
 
POSTCURE
To acheive full cross linking density and maximum performance, applied product should be allowed to become “tack free” before applying heat cure. 
Heat curing may be carried out by:

  1. Post gel at 50°C for 6 - 8 hours.
  2. Followed by post cure for 6 - 8 hours at 120°C. Step (b) can be carried out by insitu curing. Excessive heat should be avoided during the gel stage to protect against sag and curtaining. Tests have shown that at an air temperature of 50°C and DFT of 500 micron, this product will gel satisfactorily without excessive sagging.Protection should be taken against air encapsulation in final product, and carbamate formation. Consult with the manufacturer for more information.
CHEMICAL RESISTANCE
Tested at 21oC. Samples cured for 10 days at 25oC. Curing at elevated temperatures will improve chemical resistance.
 
1 = Continuous or long term immersion
2 = Short term immersion
3 = Splash and spills
4 = Avoid contact

Acetic Acid, 10 % 2 Acetone 1
Acetic Acid, Glacial 2 Ammonium Chloride 1
Hydrochloric Acid, 5 % 1 Beer 1
Hydrochloric Acid, 10 % 1 Dichloromethane 2
Hydrochloric Acid, conc 1 Diesel Fuel 1
Nitric Acid, 5 % 2 Isopropyl Alcohol 1
Nitric Acid, 10 % 2 Kerosene 1
Phosphoric Acid, 5 % 1 Petrol 1
Phosphoric Acid, 20 % 1 Salt Water 1
Sulfuric Acid, 5 % 1 Sewage 1
Sulfuric Acid, 20 % 1 Skydrol 1
Ammonium Hydroxide, 5 % 1 Sodium Cyanide 1
Ammonium Hydroxide, 20 % 1 Sodium Hypochlorite 1
Potassium Hydroxide, 5 % 1 Toluene 2
Potassium Hydroxide, 20 % 1 Trichloroethane 1
Sodium Hydroxide, 5 % 1 Wine 1
Sodium Hydroxide, 20 % 1 Xylene 1

CURE
Variations in cure may arise due to the amount of material being applied, the thickness of material being applied, the surface temperature, and the product temperature. The cure may be increased by heating product or by leaving mixed material stand for 15 minutes before use. The cure may be decreased by cooling the product before mixing.




 

 
 


HEAT & ABRASION RESISTANT CERAMIC COMPOSITE epigen XD001BR

A high performance solvent free coating filled with ceramic particles to combat abrasive conditions in a broad range of applications. The epoxy resin base designed to meet the highest standards of high temperature service and chemical resistance providing additional benefits in superior adhesive strength, high corrosive resistance, mechanical properties greater than standard, simply designed to meet the highest success in elevated temperature service.
 
The polymer composite comprises fine grading of sintered ceramic of extreme hardness and resistance to abrasion for the treatment of steel, concret and brick in applications where temperatures may exceed 150 Celsius, or if the substrate requires protection from hot chemicals.
 
Extremely high reaction cross linking density affords XD001BR the ability to resist a range of organic solvents including ketones and chlorinated aromatics . Also highly favoured where the lining is required to address hot highly corrosive acids.
 
The surface finish may be applied as a thin film up to 2mm. It is acceptable to apply high builds in most situations to maximize life but thinner applications require review for void formation that could lead through to the substrate.

TYPICAL APPLICATIONS
  • Exhaust Stacks                       
  • Tanks & Vessels
  • Flanges                                   
  • Bearing Faces
  • Pumps & Impellors                  
  • Ducting Systems
  • Scrubbers                               
  • Steelwork Coating


FEATURES
  • Highly corrosion resistant polymer system
  • Free of all solvents - zero VOC Engineered for high mechanical strength
  • Resistant to organic solvents HDT 150 Celsius - Practical service beyond 240 Celsius
  • Outstanding resistance to chemicals & acids
  • Excellent resistance to sliding abrasion
  • Suitable as an adhesive for Ceramic Tiles
  • Tough polymer with high adhesive strength
  • Engineered for high mechanical strength

PROFILE

Ratio by weight                                    2 parts “A” to 1 part “B”
Pot Life minutes @ 20oC                    25
Mixed consistency @ 24oC                Thick Liquid
Specific gravity when mixed                1.8
Coverage, /m2 @ 2mm                        3.6kg
Tack free time @ 24oC                         240 minutes


TYPICAL CURED PROPERTIES
Compressive strength ASTM D695, Mpa 110
Tensile strength ASTM D638, Mpa 30
Flexural strength ASTM D790, Mpa 33
Hardness, Shore D 90
Elongation ASTM D638, % 0.8
Thermal conductivity ASTM C177, Kcal/m.hroC 0.6
Maximum exposure temperature, o C 240*
Heat deflection temperature ASTM D648, o C 150
Thin Film Gel @ 2mm, Minutes 180
Thin Film Set @ 2mm, Minutes 240
Ambient cure time to Service @ 2mm, Hours 36
 
* Thermal degradation temperature. This does not necessarily represent the ultimate maximum permissable temperature.This information is supplied as an indicative reference only.Caution should be used where direct comparisons are to be made.


SURFACE PREPARATION

Methods for substrate preparation may include chemical means such as washing & etching, or traditional abrasive blasting techniques .Caution should be maintained in selecting a technique that provides satisfactory anchor for the lining.Specialist advice is available from Peerless Industrial Systems to ensure the correct preparation procedure is employed for specific applications.

APPLICATION

Mixing of product should be carried out using slow speed mixers or spatulas, and completed by adding to the component “A”, the component “B”. Ensure the mix is homogeneous and free from lumps.
Application can be carried out by applying mixed com- pound directly to the desired area or component with brush, squeegee, or by tools such as paint scrapers, putty knives or flat steel trowels, the latter mainly for large horizontal areas. Application can be carried out with relative ease whether in either vertical or horizontal con- figurations.

Note : Re-application or second coat application over cured XD001BR should only be carried out after abrading back the existing application.

 
POSTCURE
To acheive full cross linking density and maximum performance, applied product should be allowed to “gel” or become “tack free” before applying heat cure.
 

Heat curing can be carried out by:
  1. Post gel at 50°C for 6 - 8 hours using heat lamps, etc.
  2. Followed by post cure for 6 - 8 hours at 120°C. Step (b) can be carried out by insitu curing.
CHEMICAL RESISTANCE
Tested at 21oC. Samples cured for 10 days at 25oC. Curing at elevated temperatures will improve chemical resistance.
 
1 = Continuous or long term immersion
2 = Short term immersion
3 = Splash and spills
4 = Avoid contact

Acetic Acid, 10  %  2 Acetone 1
Acetic Acid, Glacial  2 Ammonium Chloride 1
Hydrochloric Acid, 5 %  1 Beer 1
Hydrochloric Acid, 10 %  1 Dichloromethane 2
Hydrochloric Acid, conc 1 Diesel Fuel 1
Nitric Acid, 5 % 2 Isopropyl Alcohol 1
Nitric Acid, 10 % 2 Kerosene 1
Phosphoric Acid, 5 % 1 Petrol 1
Phosphoric Acid, 20 % 1 Salt Water 1
Sulfuric Acid, 5 % 1 Sewage 1
Sulfuric Acid, 20 % 1 Skydrol 1
Ammonium Hydroxide, 5 % 1 Sodium Cyanide 1

 

 
CURE
Variations in cure may arise due to the amount of material being applied, the thickness of material being applied, the surface temperature, and the product temperature. The cure may be increased by heating product or by leaving mixed material stand for 15 minutes before use. The cure may be decreased by cooling the product before mixing.



 

HIGH TEMP HB LINING epigen 1369

A solventless, high build protective coating, possessing exceptional heat resistance properties under ambient cure conditions. Suitable for use in potable water applications up to 100 celcius, to combat corrosion in tanks, wells, structural members and fluid transfer systems, this high performance, epoxy polymer lining is designed to meet high standards of elevated temperature service and chemical resistance, with minimal relience on post cure.
 
1369 is primarily a barrier coating or lining for the treatment of steel, concrete or brick where temperatures do not ex- ceed 125 Celsius or the substrate requires protection from hot chemicals.
 
Extremely high cross linking density affords 1369 the ability to resist a range of organic solvents and hot corrosive acids.

TYPICAL APPLICATIONS
  • Ducting Systems                    
  • Cooling Towers
  • Exhaust Stacks                      
  • Tanks & Vessels
  • Scrubbers
  • Pipelines & Valves
FEATURES
  • Highly erosion resistant filler within polymer system
  • Application DFT up to 1000 micron in the one coat
  • Free of all solvents - zero VOC
  • Engineered for high mechanical strength
  • Resistant to organic solvents
  • Versatility in application - can be used with GF HDT 125 Celsius - Practical service beyond 150 Celsius
  • Outstanding resistance to acid & alkali

POTABLE WATER SUITABILITY
Assessed to
AS/NZS4020:1999 “PRODUCTS FOR USE IN CONTACT WITH DRINKING WATER”
Passed all requirements at:
a/      20°C cure           45,000mm² per litre
b/       100°C cure    30,000mm² per litre

PROFILE
Ratio by weight                                    5 parts “A” to 1 part “B”
Pot Life minutes @ 24oC                     50
Mixed consistency @ 24oC                 Flowable Liquid Specific gravity when mixed 1.4
Kg/mfor 500 micron                          0.7
Tack free time @ 24oC                         140 minutes
 

TYPICAL CURED PROPERTIES          
Compressive  strength  ASTM D695, Mpa >110        
Tensile  strength ASTM D638, Mpa >28        
Flexural strength ASTM D790, Mpa >50        
Hardness, Shore D 89        
Dielectric constant ASTM  D150 (150KHz) 3        
Maximum exposure temperature, o C 180*         
Heat deflection temperature ASTM D648,  o C 125        
* Thermal degradation temperature. This does not necessarily represent the ultimate maximum permissable temperature.
This information is supplied as an indicative reference only. Caution should be used where direct comparisons are to be made.
           

SURFACE PREPARATION


Methods for substrate preparation may include chemical means such as washing & etching, high pressure water blast- ing, or traditional abrasive blasting techniques.
Caution should be maintained in selecting a technique that provides satisfactory anchor for the lining.Specialist advice is available to ensure correct preparation procedure is employed for specific applications.


APPLICATION

Mixing of product should be carried out using slow speed mixers and completed by adding to the part “A”, the part “B”. Ensure the mix is homogenus and free from lumps. Avoid air entrainment.
Epigen 1369 can be applied either by airless spray, brush or roller. Since it does not contain solvents, application by spray allows the application of high film thicknesses in single coats, and ensures minimal issues with solvent entrapment or shrinkage. Epigen 1369 is of higher viscosity than conventional solvent containing coatings and application may require more specialised practices but is generally compensated for by the speed of application and need to apply fewer coats
Epigen 1369 provides functional performance as a coating or lining . It may not provide asthetic properties such as high gloss or colour retention.


Note : Re-application or second coat application over cured Epigen 1369 should only be carried out after abrading back the existing application.
 

 
POSTCURE
Epigen 1369 is formulated to have rapid achievement of toughness and chemical resistance without post cure. Under harsh first service shock conditions or in other arduous instances, immediate need for maximum properties may be required to acheive full cross linking density and maximum performance.
Applied product should be allowed to “gel” or become “tack free” before applying heat cure. This will take several hours at 25°C.
 
Heat curing can be carried out by:

  1. Post gel at 50°C for 6 - 8 hours using heat lamps, etc.
  2. Followed by post cure for 6 - 8 hours at 120°C. Excessive heat should be avoided during the gel stage to protect against sag and curtaining. Tests have shown that, at an air temperature of 50°C and DFT of 500 micron, this product will gel satisfactorily without sagging.
 
EVERY EFFORT SHOULD BE TAKEN TO PROTECT AGAINST AIR ENCAPSULATION & CARBAMATE FORMATION DURING APPLICATION. CONSULT WITH THE MANUFACTURER FOR MORE DETAILS IF UNCLEAR.

CHEMICAL RESISTANCE
Tested at 21oC. Samples cured for 10 days at 25oC. Curing at elevated temperatures will improve chemical resistance.
 
1 = Continuous or long term immersion
2 = Short term immersion
3 = Splash and spills
4 = Avoid contact

 

CURE
Variations in cure may arise due to the amount of material being applied, the thickness of material being applied, the surface temperature, and the product temperature. The cure may be increased by heating product or by leaving mixed material stand for 15 minutes before use. The cure may be decreased by cooling the product before mixing.
 







HEAT RESISTANT HB LINING epigen XD005

A high performance, solventless, epoxy polymer lining designed to meet the highest standards of elevated temperature service, chemical resistance, and corrosion protection.
 
XD005 is primarily a barrier coating or lining suited to treatment of steel, concrete and brick in applications where temperatures may exceed 150 Celsius or the substrate requires protection from hot chemicals.
 
Extremely high cross linking density affords XD005 the ability to resist a range of organic solvents including ketones and chlorinated aromatics . Also highly favoured where the lining is required to address hot highly corrosive acids.
 
TYPICAL APPLICATIONS
  • Pumps & Impellors                   
  • Ducting Systems
  • Exhaust Stacks                       
  • Tanks & Vessels
  • Rail Cars                                 
  • Scrubbers
  • Laundries                                
  • Steelwork Coating
  • Pipelines & Valves                   
  • Solvent Extraction

FEATURES
  • Highly erosion resistant polymer system
  • Application DFT up to 1000 micron in the one coat
  • Free of all solvents - zero VOC
  • Engineered for high mechanical strength
  • Resistant to organic solvents
  • Versatility in application - can be used with GF HDT 150 Celsius - Practical service beyond 200 Celsius
  • Outstanding resistance to chemicals & acids

PROFILE

Ratio by weight                                    5 parts “A” to 1 part “B”
Pot Life minutes @ 24oC                    60
Mixed consistency @ 24oC                 Flowable Liquid
Specific gravity when mixed               1.5
Kg/m2   for 500 micron                          0.75
Tack free time @ 24oC                         180 minutes

TYPICAL CURED PROPERTIES
Compressive strength ASTM D695, Mpa                      >110
Tensile strength ASTM D638, Mpa                                  >30
Flexural strength ASTM D790, Mpa                                >50
Hardness, Shore D                                                              89
Dielectric constant ASTM D150 (150KHz)                    3.0
Maximum exposure temperature, o C                                  240*
Heat deflection temperature ASTM D648,  o C                  150
* Thermal degradation temperature. This does not necessarily represent the ultimate maximum permissable temperature.
This information is supplied as an indicative reference only. Caution should be used where direct comparisons are to be made.


SURFACE PREPARATION


Methods for substrate preparation may include chemical means such as washing & etching, high pressure water blasting, or traditional abrasive blasting techniques.Caution should be maintained in selecting a technique that provides satisfactory anchor for the lining.Specialist advice is available from Peerless Industrial Systems to ensure the correct preparation procedure is employed for specific applications.


APPLICATION

Mixing of product should be carried out using slow speed mixers and completed by adding to the part “A”, the part “B”. Ensure the mix is homogenus and free from lumps. Avoid air entrainment.
XD005 can be applied either by airless spray, brush or roller. Since it does not contain solvents, application by spray allows the application of high film thicknesses in single coats, and ensures that all material purchased actually contributes to the final DFT. XD005 is of higher viscosity than conventional solvent containing coatings and application may require more specialised practices but is generally compensated for by the speed of application and need to apply fewer coats.
XD005 is a functional, industrial finish and is not developed to possess asthetic properties such as high gloss which would enable it to be used where appearance is particularly important.

Note : Re-application or second coat application over cured XD-005 should only be carried out after abrading back the existing application.

POSTCURE
To acheive full cross linking density and maximum performance, applied product should be allowed to “gel” or become “tack free” before applying heat cure. This will take several hours at at 25°C.
 
Heat curing can be carried out by:
(a)  Post gel at 50°C for 6 - 8 hours using heat lamps, etc.
(b)  Followed by post cure for 6 - 8 hours at 120°C. Step (b) can be carried out by insitu curing. Excessive heat should be avoided during the gel stage to protect
against sag and curtaining. Tests have shown that, at an air temperature of 50°C and DFT of 500 micron, this product will gel satisfactorily without sagging.
 
EVERY EFFORT SHOULD BE TAKEN TO PROTECT AGAINST AIR ENCAPSULATION & CARBAMATE FORMATION DURING APPLICATION. CONSULT WITH THE MANUFACTURER FOR MORE DETAILS IF UNCLEAR.

CHEMICAL RESISTANCE
Tested at 21oC. Samples cured for 10 days at 25oC. Curing at elevated temperatures will improve chemical resistance.
 
1 = Continuous or long term immersion
2 = Short term immersion
3 = Splash and spills
4 = Avoid contact

Acetic Acid, 10 % 2 Acetone 1
Acetic Acid, Glacial 2 Ammonium Chloride 1
Hydrochloric Acid, 5 % 1 Beer 1
Hydrochloric Acid, 10 % 1 Dichloromethane 2
Hydrochloric Acid, conc 1 Diesel Fuel 1
Nitric Acid, 5 % 2 Isopropyl Alcohol 1
Nitric Acid, 10 % 2 Kerosene 1
Phosphoric Acid, 5 % 1 Petrol 1
Phosphoric Acid, 20 % 1 Salt Water 1
Sulfuric Acid, 5 % 1 Sewage 1
Sulfuric Acid, 20 % 1 Skydrol 1
Ammonium Hydroxide, 5 % 1 Sodium Cyanide 1
Ammonium Hydroxide, 20 % 1 Sodium Hypochlorite 1
Potassium Hydroxide, 5 % 1 Toluene 2
Potassium Hydroxide, 20 % 1 Trichloroethane 1
Sodium Hydroxide, 5 % 1 Wine 1
Sodium Hydroxide, 20 % 1 Xylene 1

 

CURE
Variations in cure may arise due to the amount of material being applied, the thickness of material being applied, the surface temperature, and the product temperature. The cure may be increased by heating product or by leaving mixed material stand for 15 minutes before use. The cure may be decreased by cooling the product before mixing.


 



HIGH BUILD EPOXY COATING epigen 1311

A solventless, high build protective coating, designed to combat corrosive conditions in tanks, wells, structural members and fluid transfer systems. It cures at ambient temperatures to form a tough, semi-flexible coating possessing good chemical resistance and U.V. stability, adhering strongly to suitably prepared metal, wood and concrete surfaces
 
Suitable for use in the water industry in both Hydrogen Sulfide rich WWTP & Potable Water applications, this high performance, epoxy polymer lining is designed to meet high standards of resistant to sea water, mineral acids and alkalis, hydrocarbons, oil and fuel, and is suitable in applications where fine particulate matter may be present.
 
1311 is primarily a barrier coating or lining for the treatment of steel, concrete or brick.


TYPICAL APPLICATIONS

  • Waste Water Plants                 
  • Drinking Water Systems
  • Pipelines & Valves                   
  • Ducting Systems
  • Cooling Towers                        
  • Process Tanks & Vessels
  • Seawater Cooling Systems

FEATURES
  • Highly erosion resistant filler within polymer system
  • Application DFT up to 1000 micron in the one coat
  • Free of all solvents - zero VOC
  • Engineered for high mechanical strength
  • Outstanding adhesion to wet or oily surfaces
  • Resistant to organic solvents
  • Versatility in application - can be used with GF
  • Outstanding resistance to acid & alkali

POTABLE WATER SUITABILITY
Assessed to
AS/NZS4020:1999 “PRODUCTS FOR USE IN CONTACT WITH DRINKING WATER”
Passed all requirements

PROFILE

Ratio by weight                                    2 parts “A” to 1 part “B”
Pot Life minutes @ 24oC                     60
Mixed consistency @ 24oC                 Flowable Liquid Specific gravity when mixed 1.4
Kg/mfor 500 micron                           0.7
Tack free time @ 24oC                         180 minutes


TYPICAL CURED PROPERTIES  
Compressive  strength  ASTM D695, Mpa >110
Tensile  strength ASTM D638, Mpa >25
Flexural strength ASTM D790, Mpa >50
Tensile Adhesion ASTM 4541, MPa >12
Hardness, Shore D 80
Dielectric Breakdown Voltage ASTM D149 (Kv) 31
Dielectric  Constant ASTM D150 (150KHz) 3.1
Coeff of Therm Exp ASTM C531, 10-5/oC 3
Maximum exposure temperature,oC 120
Heat deflection temperature ASTM D648,oC 70
Thin Film Gel , (min recoat time) Minutes 90
Maximum recoat time, Hours 48
Ultimate cure time to Service , Hours 120

This information is supplied as an indicative reference only. Caution should be used where direct comparisons are to be made.

SURFACE PREPARATION
Methods for substrate preparation may include abrasive blasting, high pressure water blasting, chemical means such as etching or pickling, or hand tool methods.
Every effort should be maintained in selecting a technique that provides satisfactory adhesion for the lining in the given service.Specialist advice is available to ensure correct preparation procedure is employed for specific applications.

APPLICATION
Mixing of product should be carried out using slow speed mixers and completed by adding to the part “A”, the part “B”. Ensure the mix is homogenous and free from lumps. Avoid air entrainment.
Epigen 1311 can be applied either by airless spray, brush or roller. Since it does not contain solvents, application by spray allows the application of high film thicknesses in single coats, and ensures minimal issues with solvent entrapment or shrinkage.
Epigen 1311 is of higher viscosity than conventional solvent containing coatings and application may require more specialised practices but is generally compensated for by the speed of application and need to apply fewer coats.
Epigen 1311 provides functional performance as a coating or lining . It may not provide asthetic properties such as high gloss or colour retention.

CHEMICAL RESISTANCE
Tested at 21oC. Samples cured for 10 days at 25oC. Curing at elevated temperatures will improve chemical resistance.
 
1 = Continuous or long term immersion
2 = Short term immersion
3 = Splash and spills
4 = Avoid contact

Acetic Acid, 10 % 1 Acetone 2
Acetic Acid, Glacial 2 Ammonium Chloride 1
Hydrochloric Acid, 5 % 1 Beer 1
Hydrochloric Acid, 10 % 1 Dichloromethane 2
Hydrochloric Acid, conc 1 Diesel Fuel 1
Nitric Acid, 5 % 1 Isopropyl Alcohol 1
Nitric Acid, 10 % 1 Kerosene 1
Phosphoric Acid, 5 % 1 Petrol 1
Phosphoric Acid, 20 % 1 Salt Water 1
Sulfuric Acid, 5 % 1 Sewage 1
Sulfuric Acid, 20 % 1 Skydrol 1
Ammonium Hydroxide, 5 % 1 Sodium Cyanide 1
Ammonium Hydroxide, 20 % 1 Sodium Hypochlorite 1
Potassium Hydroxide, 5 % 1 Toluene 1
Potassium Hydroxide, 20 % 1 Trichloroethane 2
Sodium Hydroxide, 5 % 1 Wine 1
Sodium Hydroxide, 20 % 1 Xylene 1
 
 
CURE
Variations in cure may arise due to the amount of material being applied, the thickness of material being applied, the surface temperature, and the product temperature. The cure may be increased by heating product or by leaving mixed material stand for 15 minutes before use. The cure may be decreased by cooling the product before mixing.





HIGH BUILD EPOXY LINING epigen 1344

A solventless, high build protective coating, designed specifically for use in potable water applications to combat corrosion in tanks, wells, structural members and fluid transfer systems. It is an ambient temperature curing product with suitablity in low application temperature environments, curing to form a tough, semi-flexible lining, adhering strongly to suitably prepared metal, wood and concrete surfaces
 
Suitable for use in the water industry in Potable Water applications, this high performance, epoxy polymer lining is resistant to sea water, dilute mineral acids and alkalis, hydrocarbons, oil and fuel, and is suitable in applications where fine particulate matter maybe present
 
1344 is primarily a barrier lining for the treatment of steel, concrete or brick.
 
TYPICAL APPLICATIONS
  • Water Storage Tanks                
  • Pipelines & Valves
  • Ducting Systems                    
  • Cooling Towers
  • Process Tanks & Vessels        
  • Drinking Water Systems

FEATURES
  • Highly erosion resistant filler within polymer system
  • Application DFT up to 1000 micron in the one coat
  • Free of all solvents - zero VOC
  • Engineered for high mechanical strength
  • Versatility in application - can be used with GF
  • Cures to Potable Water Standards at low temperature

POTABLE WATER SUITABILITY
Assessed to AS/NZS4020:1999 “PRODUCTS FOR USE IN CONTACT WITH DRINKING WATER”
Passed all requirements at:
a/       20°C cure              45,000mm² per litre
b/  6-8°C cure         45,000mm² per litre

Re-assessed in 2005 to AS/NZS4020:2002 “PRODUCTS FOR USE IN CONTACT WITH DRINKING WATER”
Passed all requirements at 45,000mm² per litre
Assessed to PUB (Singapore) requirement for TOC content less than 10ppb - Test Report PSB Singapore S08CHM00781 - EO


PROFILE


Ratio by weight                                    2 parts “A” to 1 part “B”
Pot Life minutes @ 24oC                     60
Mixed consistency @ 24oC                 Flowable Liquid Specific gravity when mixed 1.4
Kg/mfor 500 micron                          0.7
Tack free time @ 24oC                         240 minutes
 


TYPICAL CURED PROPERTIES

Compressive  strength  ASTM D695, Mpa                    >90
Tensile  strength ASTM D638, Mpa                               >22
Flexural strength ASTM D790, Mpa                              >50
Hardness, Shore D                                                          78
Dielectric constant ASTM  D150 (150KHz)                     3.0
Maximum exposure temperature, o C                             110
Heat deflection temperature ASTM D648,  o C               65
Thin Film Gel , (min recoat time) Minutes                       120
Maximum recoat time, Hours                                           48
Ultimate cure time to Service , Hours                              120

This information is supplied as an indicative reference only. Caution should be used where direct comparisons are to be made.

SURFACE PREPARATION
Methods for substrate preparation may include abrasive blasting, high pressure water blasting, chemical means such as etching or pickling, or hand tool methods.Every effort should be maintained in selecting a technique that provides satisfactory adhesion for the lining in the given service.
Specialist advice is available to ensure correct preparation procedure is employed for specific applications.

APPLICATION
Mixing of product should be carried out using slow speed mixers and completed by adding to the part “A”, the part “B”. Ensure the mix is homogenous and free from lumps. Avoid air entrainment.
 
Epigen 1344 can be applied either by airless spray, brush or roller. Since it does not contain solvents, application by spray allows the application of high film thicknesses in single coats, and ensures minimal issues with solvent entrapment or shrinkage.
 
Epigen 1344 is of higher viscosity than conventional solvent containing coatings and application may require more specialised practices but is generally compensated for by the speed of application and need to apply fewer coats.

CHEMICAL RESISTANCE
Tested at 21oC. Samples cured for 10 days at 25oC. Curing at elevated temperatures will improve chemical resistance.
 
1 = Continuous or long term immersion
2 = Short term immersion
3 = Splash and spills
4 = Avoid contact

Acetic Acid, 10 % 1 Acetone 2
Acetic Acid, Glacial 2 Ammonium Chloride 1
Hydrochloric Acid, 5 % 1 Beer 1
Hydrochloric Acid, 10 % 1 Dichloromethane 2
Hydrochloric Acid, conc 2 Diesel Fuel 1
Nitric Acid, 5 % 1 Isopropyl Alcohol 2
Nitric Acid, 10 % 1 Kerosene 1
Phosphoric Acid, 5 % 1 Petrol 2
Phosphoric Acid, 20 % 1 Salt Water 1
Sulfuric Acid, 5 % 1 Sewage 1
Sulfuric Acid, 20 % 1 Skydrol 1
Ammonium Hydroxide, 5 % 1 Sodium Cyanide 1
Ammonium Hydroxide, 20 % 1 Sodium Hypochlorite 1
Potassium Hydroxide, 5 % 1 Toluene 2
Potassium Hydroxide, 20 % 1 Trichloroethane 2
Sodium Hydroxide, 5 % 1 Wine 1
Sodium Hydroxide, 20 % 1 Xylene 2

CURE
Variations in cure may arise due to the amount of material being applied, the thickness of material being applied, the surface temperature, and the product temperature. The cure may be increased by heating product or by leaving mixed material stand for 15 minutes before use. The cure may be decreased by cooling the product before mixing.


 
 



CHEMPROOF HB COATING epigen 4029

Designed as the ultimate chemical resistant high build coating, 4029 is based on high performance Novalac resin technology, solventless in nature, to meet the highest practical standards of chemical resistance and corrosion protection achievable.
 
Primarily a barrier coating or lining suited to treatment of steel, concrete and brick in applications where acids, alkalis, organic solvents, or a number of chemicals in process give rise to problematic conditions.
 
Novalac functionality and high cross linking density is the key stone of 4029 which also contains a unique fill that offers high resistance to erosion and abrasion without compromising chemical resistance.
 
 
TYPICAL APPLICATIONS
  • Acid Bunds                             
  • Tanks & Vessels
  • Rail Cars                                 
  • Scrubbers
  • Steelwork Coating                    
  • Pipelines & Valves
  • Solvent Extraction Systems    
  • Acid Sumps & Drains Ducting Systems                     
  • Acid Fume Proof Roofing
  • Sulfur Pits                               
  • Concrete Repair
FEATURES
  • Superior Novalac polymer system
  • Highly erosion resistant fill
  • Application DFT up to 1000 micron in the one coat
  • Free of all solvents - zero VOC
  • Outstanding resistance to chemicals & acids
  • Versatility in application - can be used with GF
  • Suitable in patching or repair of mortar

PROFILE

Ratio by weight                                    2 parts “A” to 1 part “B”
Pot Life minutes @ 24oC                     30
Mixed consistency @ 24oC                 Viscous Flowable Liquid Specific gravity when mixed 1.5
Kg/m2   for 500 micron                          0.75
Tack free time @ 24oC                         180 minutes


TYPICAL CURED PROPERTIES
Compressive strength ASTM D695, Mpa                   >110
Tensile strength ASTM D638, Mpa                               >26

Flexural strength ASTM D790, Mpa                             >50
Hardness, Shore D                                                           80
Dielectric constant ASTM D150 (150KHz)                 3.0
Maximum exposure temperature, o C                              125
Heat deflection temperature ASTM D648,  o C               70
Thin Film Gel , (min recoat time) Minutes                     75
Maximum recoat time, Hours                                          48
Ultimate cure time to Service , Hours                             96

This information is supplied as an indicative reference only. Caution should be used where direct comparisons are to be made.

SURFACE PREPARATION

Methods for substrate preparation may include chemical means such as washing & etching, high pressure water blasting, or traditional abrasive blasting techniques .
Caution should be maintained in selecting a technique that provides satisfactory anchor for the lining.
Specialist advice is available from Peerless Industrial Systems to ensure the correct preparation procedure is employed for specific applications.


APPLICATION

Mixing of product should be carried out using slow speed mixers and completed by adding to the part “A”, the part “B”. Ensure the mix is homogeneous and free from lumps. Avoid air entrainment.
4029 can be applied either by airless spray, brush or roller. Since it does not contain solvents, application by spray allows the application of high film thicknesses in single coats, and ensures that all material purchased actually contributes to the final DFT. 4029 is a higher viscosity than conventional solvent containing coatings and application may require more specialised practices but is generally compensated for by the speed of application and need to apply fewer coats.
Epigen Diluent maybe added to 4029 to control viscosity under some circumstances. Avoid excessive additions and do not add Diluent in confined spaces or near naked flame. Do not add thinners to extend pot life.
In concrete correction applications, blow holes, cracks, or significant damage maybe faired by mixing 1 part 4029 with 1.5parts 30/50 sand and applying the paste to the damaged areas. This practice should be employed after the first coat application when the extent of degradation becomes apparent and before second coat application.
 
4029 is a functional, industrial finish and is not developed to possess asthetic properties such as high gloss which would enable it to be used where appearance is particularly important.
 
CHEMICAL RESISTANCE
Tested at 21oC. Samples cured for 10 days at 25oC. Curing at elevated temperatures will improve chemical resistance.
 
1 = Continuous or long term immersion
2 = Short term immersion

3 = Splash and spills
4 = Avoid contact


Acetic Acid, 10 % 2 Acetone 2
Acetic Acid, Glacial 2 Ammonium Chloride 1
Hydrochloric Acid, 5 % 1 Beer 1
Hydrochloric Acid, 10 % 1 Dichloromethane 3
Hydrochloric Acid, conc 1 Diesel Fuel 1
Nitric Acid, 5 % 2 Isopropyl Alcohol 1
Nitric Acid, 10 % 2 Kerosene 1
Phosphoric Acid, 5 % 1 Petrol 1
Phosphoric Acid, 20 % 1 Salt Water 1
Sulfuric Acid, 20 % 1 Sewage 1
Sulfuric Acid, 75 % 1 Skydrol 1
Sulfuric Acid, 98 % 2 Sodium Cyanide 1
Ammonium Hydroxide, 20 % 1 Sodium Hypochlorite 1
Ammonium Hydroxide, 50 % 1 Toluene 2
Potassium Hydroxide, 5 % 1 Trichloroethane 2
Potassium Hydroxide, 20 % 1 Vinegar 1
Sodium Hydroxide, 20 % 1 Wine 1
Sodium Hydroxide, 50 % 1 Xylene 2
 

CURE
Variations in cure may arise due to the amount of material being applied, the thickness of material being applied, the surface temperature, and the product temperature. The cure may be increased by heating product or by leaving mixed material stand for 15 minutes before use. The cure may be decreased by cooling the product before mixing.




SOLVENTLESS HB COATING epigen 1412

Substitute for traditional Coal Tar Coatings eliminating the health concerns associated with Coal Tar, 1412 is a highly resilient, surface tolerant, solventless epoxy synthetic hydrocarbon blend provides a tough, flexible coating possessing a high degree of corrosion resistance. Char- acterised by its strong adhesive nature, application to suitably prepared metal, wood and concrete surfaces by brush roller or spray techniques ensures excellent resist- ance and protection from a wide range of chemicals, particularly salt water and alkali solutions
Highly resistant to aqueous solutions as a result of the hydrophobic nature of the synthetic hydrocarbon, 1412 meets a high standards of corrosion protection.
 
Primarily a barrier coating or lining suited to treatment of steel, concrete and brick applications, 1412 is character-ised by strong adhesive properties and surface tolerant traits reducing risks associated with poor preparation.
 
Provides excellent corrosion resistance to metal and concrete support pillars, wharf structures, pump casings and brick and timber retaining walls. Typically the areas of use are plentiful. Areas susceptible to corrosive deterioration from general environmental conditions and materials are afforded excellent protection.

TYPICAL APPLICATIONS
  • Steelwork Coating                    
  • Pipelines & Valves Dust Extraction Systems         
  • Sumps & Drains Ducting Systems                     
  • Pumps & Risers
  • Wharf Piles & Posts                
  • Concrete Repair

FEATURES
  • Substituted synthetic hydrocarbon for toughness
  • Coal Tar free - OH&S reduced risks
  • Application DFT up to 1000 micron in the one coat
  • Free of all solvents - zero VOC
  • Outstanding resistance to aqueous media
  • Versatility in application - can be used with GF
  • Very flexible and resistant to impact shock


PROFILE
Ratio by weight                                    2 parts “A” to 1 parts “B”
Pot Life minutes @ 24oC                     60 minutes
Mixed consistency @ 24oC                 Viscous Flowable Liquid
Specific gravity when mixed                1.5
Kg/m2   for 500 micron                           0.75
Tack free time @ 24oC                          < 60 minutes


TYPICAL CURED PROPERTIES

   
Compressive strength ASTM D695, Mpa 60
Tensile strength ASTM D638, Mpa 15
Flexural strength ASTM D790, Mpa Not Available
Elongation ASTM D638, % >15
Hardness, Shore D 70
Dielectric constant ASTM D150 (150KHz) Not Available
Maximum exposure temperature, o C 80
Heat deflection temperature ASTM D648, o C 60
Thin Film Gel , (min recoat time) Minutes 180
Maximum recoat time, Hours 24
Ultimate cure time to Service , Hours 48
 
This information is supplied as an indicative reference only. Caution should be used where direct comparisons are to be made.

SURFACE PREPARATION

Methods for substrate preparation may include chemical means such as washing & etching, high pressure water blasting, or traditional abrasive blasting techniques.Caution should be maintained in selecting a technique that provides satisfactory anchor for the lining.

APPLICATION

Mixing of product should be carried out using slow speed mixers and completed by adding to the part “A”, the part “B”. Ensure the mix is homogeneous and free from lumps. Avoid air entrainment.
1412 can be applied either by airless spray, brush or roller. Since it does not contain solvents, application by spray allows the application of high film thicknesses in single coats, and ensures that all material purchased actually contributes to the final DFT. 1412 is a higher viscosity than conventional solvent containing coatings and application may require more specialised practices but is generally compensated for by the speed of application and need to apply fewer coats.
Epigen Diluent maybe added to 1412 to control viscosity under some circumstances. Avoid excessive additions and do not add Diluent in confined spaces or near naked flame. Do not add thinners to extend pot life.
In concrete correction applications, blow holes, cracks, or significant damage maybe faired by mixing 1 part 1412 with 1.5parts 30/50 sand and applying the paste to the damaged areas. This practice should be employed after the first coat application when the extent of degradation becomes apparent and before second coat application.
 
1412 is a functional, industrial finish and is not developed to possess asthetic properties such as high gloss which would enable it to be used where appearance is particularly important.

CHEMICAL RESISTANCE
Tested at 21oC. Samples cured for 10 days at 25oC. Curing at elevated temperatures will improve chemical resistance.
 
1 = Continuous or long term immersion
2 = Short term immersion
3 = Splash and spills
4 = Avoid contact

Acetic Acid, 10 % 2 Acetone 3
Acetic Acid, Glacial 2 Ammonium Chloride 1
Hydrochloric Acid, 5 % 1 Beer 1
Hydrochloric Acid, 10 % 1 Dichloromethane 4
Hydrochloric Acid, conc 2 Diesel Fuel 2
Nitric Acid, 5 % 2 Isopropyl Alcohol 2
Nitric Acid, 10 % 3 Kerosene 2
Phosphoric Acid, 5 % 1 Petrol 3
Phosphoric Acid, 20 % 1 Salt Water 1
Sulfuric Acid, 20 % 2 Sewage 1
Sulfuric Acid, 75 % 2 Skydrol 2
Sulfuric Acid, 98 % 3 Sodium Cyanide 1
Ammonium Hydroxide, 20 % 1 Sodium Hypochlorite 1
Ammonium Hydroxide, 50 % 1 Toluene 2
Potassium Hydroxide, 5 % 1 Trichloroethane 3
Potassium Hydroxide, 20 % 1 Vinegar 1
Sodium Hydroxide, 20 % 1 Wine 1
Sodium Hydroxide, 50 % 1 Xylene 3

CURE
Variations in cure may arise due to the amount of material being applied, the thickness of material being applied, the surface temperature, and the product temperature. The cure may be increased by heating product or by leaving mixed material stand for 15 minutes before use. The cure may be decreased by cooling the product before mixing.









  

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